板卷在热轧过程中其表面易形成一层又脆又硬的氧化物,在进行冷轧加工之前, 必须去除带卷表面的氧化物,这一工序通常由酸洗机组来完成。酸洗生产线是我 公司较为成熟的技术,目前我们可为客户提供;推拉式酸洗生产线(即半连续式 酸洗线)和连续式酸洗生产线。
A layer of brittle and hard ferric oxide will form on the surface of the steel strip during the hot rolling,and the ferric oxide layer will affect the surface quality of the strip during cold rolling.Pickling process is applied for removing the ferric oxide.We are professional in this technology,and we can provide the following kinds of pickling lines,Push-pull Pickling Line (Semi-continuous Pickling Line)and Continuous Pickling Line.
推拉式酸洗生产线 Push-pull Pickling Line
推拉式酸洗生产线是一种半连续式生产线,具有设备简单,适用带钢品种多、生 产消耗低、设备运行故障少等特点。该机组适于年产量为10-60万吨的生产。
Push-pull Pickling is a semi-continuous production line. It is characteristic with lower consumption,easier operation and fewer malfunctions,moreover it can pickle many kinds of incoming material. The line can produce 100,000-600,000 tons strip annually.
设备配置 Features and applications
开卷机—九辊矫直机—切尾剪—铆接机—前活套—预清洗段叶酸洗槽—冲洗槽— 热风干燥机—后活套—对中机—圆盘剪(卷边机)—张紧机—剪切机—涂油机— 卷取机
Pay off Reel—Nine roll Leveller—End Shear—Riveter—Entry Looper—Pre- rinsing Section—Pickling Tank—Rinsing Tank—Hot Air Drier—Exit Looper—Deflector—Disc Shear(with scrap coiler)—Bridle Roll—Shear—Oiler—Coiler
工艺参数Technical parameters
下表为年产 40 万吨普通热乳钢带推拉式酸洗生产线技术参数 Following is the data for Push-pull Pickling hot rolled strip with the annual yield of 400,000 tons
酸洗介质Acid
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年产:Bt Annual Output
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带钢厚度 Strip Thickness
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带钢宽度Strip Width
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带钢卷重Coil Weight
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大工艺速度Line Speed
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盐酸 HCL
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40 万吨/年 400,000t
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1.2-1.8-4.5mm
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500-1300mm
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Max30t
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120m/min
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连续式酸洗生产线 Continuous Pickling Line
连续式酸洗是带钢连续的通过盛有酸溶液的酸洗槽及清洗槽。它具有酸洗效率较高,产量大,耗电少等特点。该机组适于年产为60-100万吨的生产。
Continuous Pickling is a production line that the steel strip is pulled continuously through the acid tank and rinsing tank.The line is characteristic with high efficiency and output and low electric consumption.The annual yield or the line is 600.000-1,000,000 tons.
工艺流程 Production Process
钢卷准备站—钢卷小车—开卷机—夹送矫直机―
剪刀—焊接机—1#张紧辊—入口活套—前张力机
—破鳞机—后张力机—酸洗—冰水刷洗—热水洗
斗烘干—2#张紧辊—出口活套—3#张紧辊—控制
辊—冲切剪叶圆盘边剪—进料机—4#张紧棍—涂
油机一夹送机一卷取机—卸卷小车
Coil Prepare Station→Coil Car→Pay-off Reel→Pinch Straightener→Cutting Shear→Welder→1#Bridle Roll→Entry Accummulator→Front Tension Reel→Descaler→Back Tension Reel→Pickling→Ice Water Clean→Hot Water Clean→Dryer→2#Bridle Roll→Exit Accummulator→Bridle Roll→Control Roll→Cutting Shear→Disc Shear→Feeder→4#Bridle Roll→Oiler→Pinch Roll→Tension Roll→Unloading Car
工艺参数 Technical parameters
酸洗介质
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Acid
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年产量Annual Output
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带钢厚度 Strip Thickness
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带纲宽度Strip Width
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带钢卷重Coil Weight
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大工艺速度Line Speed
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盐酸
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HCL
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80 万吨/年 800,000t
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1.2-4.5mm
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500-1530mm
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Max30t
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300m/min
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